Some examples of the work I produced while working for the R&D division. All the following were designed by myself and the tooling was produced under my supervision. I also produced prototype parts from all the tooling.

Mold Tooling Mold Tooling
Ware Pad This tooling produced four (4) ware pads at a time.
The material used is propritary, the small
pads were bonded to an area to increase
the surface ware.

Mold Tooling
The die filled with Zirconia powder.		 Mold Tooling
Tooling compression using a hydralic press.
Mold Tooling
Compressed rollers being extruded from the die.		 Mold Tooling
Rollers ready to be removed from tooling.
Prototype Rollers

Prototype mold tooling used to produce
four (4) small rollers with a center hole.

Molding machine components
Components of the molding machine.		 Prototype molding machine
A prototype molding machine built to
mold perforator punches.
Prototype molding machine
Prototype molding machine set up in a milling machine.
The knee of the milling machine was used to compress
and remove the molded parts.		 Prototype molding machine
Prototype molding machine
Prototype molded parts from this machine are used
as perforators with superior ware functions.

Molded part
A molded part to be used for a perforating die.		 Molded parts
A molded part before and after sintering.
Improved ware surface parts
Molded parts to improve surface ware.

Molded prototype perforating dies and parts to improve
surface ware.

The following parts were molded using a powder metal cold press. The coin in the photos is a dime.
Small ceramic parts
Cold pressed zirconia ceramic parts.
Ceramic gear
Cold pressed zirconia ceramic gear.
Large ceramic part
Cold pressed zirconia ceramic part.
Large ceramic ring
Cold pressed zirconia ceramic ring.

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